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Copper and copper alloy castings are used for a great variety
of purposes in virtually all industries. The diverse range of
casting alloys allows the selection of the most economical material
to meet the requirements of a particular application. Each alloy
has specific physical and mechanical properties, as well as its
own casting characteristics, weldability, machinability, corrosion
resistance, heat treatment properties, and other features. In
addition, the continual study of the effect of alloying elements
on the properties of metals often results in the discovery and
development of more sophisticated alloys to meet the rigorous
demands of contemporary applications. Selection of the most suitable
alloy to meet the requirements of a specific application, and
selection of the proper casting method, will provide castings
with dependable performance characteristics at optimum cost. The
table provides a general guide to the most common applications
for each alloy.
| Alloy No. |
Typical Applications |
C80100
C80300
C80500
C80700 |
Electrical conductors, electrode holders, terminal heads, electrode
plats and rings for process industry machinery |
C80900
C81100 |
Thermal conductors, blast furnace tuyeres, bosh and stack cooling
plates, and oxygen nozzles |
C81300
C81400 |
High hardness electrical and thermal conductors |
| C81500 |
Electrical and thermal conductors requiring strength and hardness
greater than C80100 to C81100. |
C81700
C82100 |
Used in place of C81500 where electrical andéor thermal conductivities
can be sacrificed for hardness and strength. |
| C81800 |
Resistance welding electrodes and dies |
| C82000 |
Current carrying parts, contact and switch blades, bushings, bearings,
soldering irons, and resistance welding tips. |
| C82200 |
Clutch rings, brake drums, seam welder electrodes, projection
welding dies, spot welding tips, beam welder shapes, bushings,
and water cooled holders. |
| C82400 |
Safety tools, molds for plastic parts, cams, bushings, bearings,
valves, pump parts, and gears. |
| C82500 |
Safety tools, molds for plastic parts, cams, bushings, bearings,
valves, and pump parts. |
C82600
C82700 |
Bearings and molds for plastic parts |
| C82800 |
Cams, bushings, bearings, valves, pump parts, sleeves and molds
for plastic parts. |
| C83300 |
Electrical hardware and terminal ends for electrical cables. |
| C83400 |
Moderate strength moderate conductivity castings, and rotating
bands. |
| C83600 |
General low pressure valves and fittings, flanges, pumps, impellers,
ornamental fixtures, small gears, and marine fittings. |
| C83800 |
General free-machining alloy, for low-pressure valves and fittings,
hardware, pump components, and railroad catenary fittings. |
| C84200 |
Pipe fittings, elbows, tees, couplings, bushings, locknuts, plugs,
and unions. |
| C84400 |
General hardware, ornamental castings, plumbing supplies and fixtures,
low-pressure valves and fittings. |
C84500
C84800 |
Plumbing fittings, cocks, faucets, stops, waste, air and gas fittings,
general hardware fittings, and low-pressure valve fittings. |
| C85200 |
Plumbing fittings and fixtures, ferrules, valves, hardware, ornamental
castings, chandeliers, andirons. |
| C85400 |
General purpose low-pressure components, hardware, ornamental
castings, radiator fittings, ship trim, gas cocks, battery clamps,
valves and fittings. |
| C85500 |
Ornamental castings |
| C85700 |
Bushings, hardware fittings, ornamental castings and ship trim. |
| C85800 |
Moderate strength, general purpose die casting alloy. |
C86100
C86200 |
Marine castings, brackets, shafts, gears and worm wheels, gun
mounts, bushings and bearings, and marine racing propellers. |
| C86300 |
High-strength large valve stems, gears, gibs and cams, bearings,
screwdown nuts, hydraulic cylinder parts. |
| C86400 |
Free-machining components, valve stems, marine fittings, lever
arms, brackets, and light duty gears. |
| C86500 |
High-strength and tough machinery parts, lever arms, valve stems,
gears, salt and fresh water propellers |
| C86700 |
High-strength free-machining valve stems. |
| C86800 |
Marine fittings and propellers. |
| C87200 |
Bearings, belts, impellers, pump and valve components, marine
fittings, and investment cast statuary. |
C87400
C87500 |
Bearings, gears, impellers, rocker arms, valve stems, clamps,
and small propellers. |
| C87600 |
Valve stems. |
| C87800 |
High-strength thin wall die castings, brush holders, lever arms,
brackets, clamps, and hexagonal nuts. |
| C87900 |
Moderate strength, general purpose die castings. |
| C90200 |
Bearings and bushings. |
C90300
C90500 |
Bearings, bushings, pump impellers, piston rings, valve components,
seal rings, steam fittings, and gears. |
| C90700 |
Worm wheels and gears, bearings, and bushings. |
| C90900 |
Bearings and bushings |
| C91000 |
Piston rings and bearings. |
| C91100 |
Piston rings, bearings, bushings, and bridge plates. |
| C91300 |
Piston rings, bearings, bushings, bridge plates, and belts. |
C91600
C91700 |
Gears. |
| C92200 |
Valves, fittings, and parts for hydraulic and steam applications,
marine and ornamental castings. |
| C92300 |
Valves, pipe fittings and hydraulic and steam castings, superior
machinability to Copper Alloy No. C90300. |
| C92500 |
Gears and automotive synchronizer rings. |
C92600
C92700 |
Bearings, bushings, pump impellers, piston rings, valve components,
steam fittings, gears, superior machinability to Copper Alloy
No. C90500. |
| C92800 |
Piston rings. |
C93200
C93400 |
General utility bearings, bushings, and washers. |
| C93500 |
Small bearings and bushings, bronze backing for Babbitt-lined
automotive bearings, and applications involving mild acid conditions. |
| C93700 |
Bearings, pump castings, impellers, and corrosion resistant applications. |
| C93800 |
Bearings for general service, pump impellers and bodies for use
with acidic water. |
| C93900 |
Continuous castings only, bearings for general service, pump bodies
and impellers for mine waters. |
| C94300 |
Bearings, and soft bushings. |
| C94400 |
General utility alloy for bushings and bearings. |
| C94500 |
Locomotive wear parts, and bearings. |
| C94700 |
Valve stems and bodies, bearings, wear guides, shift forks, feeding
mechanisms, circuit breaker parts, gears, piston cylinders, and
nozzles. |
| C94800 |
Structural castings, gear components, motion translation devices,
machinery parts, and bearings. |
| C95200 |
Acid-resistant pump components, marine engine parts, gun mounts
and slides, bearings, bushings, gears, valve seats, guides, plunger
rods, and propellers. |
| C95300 |
Pickling baskets, nuts, gears, cams, steel mill slippers, marine
equipment, and welding jaws. |
| C95400 |
Bearings, spur gears, worm wheels, bushings, valve seats and guides,
and pickling hooks. |
| C95500 |
Valve guides and seats in aircraft engines, corrosion resistant
parts, bushings, gears, worms, pickling hooks and baskets, agitators,
gun recoil mechanisms, and landing gear parts. |
| C95600 |
Cable connectors, terminals, valve stems, marine hardware, gears,
worm wheels, and pole-line hardware. |
| C95700 |
Propellers, impellers, stator clamp segments, safety tools, welding
rods, valves, and pump castings. |
| C95800 |
Propeller hubs, blades, valves, and other parts in contact with
salt water. |
| C96200 |
Components requiring resistance to sea water corrosion. |
| C96300 |
Centrifugal cast tailshaft sleeves. |
| C96400 |
Valves, pump bodies, flanges, and elbows requiring resistance
to sea water corrosion. |
| C96600 |
High-strength structural parts for sea water corrosion resistance. |
| C97300 |
Hardware, valves and valve trim, statuary, and ornamental castings. |
| C97400 |
Valves, hardware, fittings, and ornamental castings. |
| C97600 |
Marine castings, sanitary fittings, ornamental hardware valves,
and pump components. |
| C97800 |
White ornamental castings, food processing fittings, valves and
valve seats, musical instrument components. |
| C99300 |
Glassmaking molds, plate glass rolls, and marine hardware. |
| C99400 |
Valve stems, propeller wheels, electrical parts, gears for mining
equipment, and outboard marine components. |
| C99500 |
Valve stems, propeller wheels, electrical parts, gears for mining
equipment and outboard marine industry; same as Copper Alloy No.
C99400 but used where higher strength is required. |
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